Theyre a little bit higher priced, but when it comes down to it, you get what you pay for. High capacity grain flow, forceful bin sweep advance into a grain pile, large double center gearbox with solid, common shaft for increased longevity, improved clean up along bin wall. In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. Figures The Express features a skeletonized frame that is designed to allow the sweep to be completely wrapped by grain when buried, reducing load stress on the bin sweep and promoting long-lasting durability. When The OSHA Grain Handling Standard 29 Drive tire size: 13 x 5.00-6 super lug. Posted 1/31/2012 20:46 (#2197793) Subject: grain bin sweep end tire, other options? No portion of this site may be copied or reproduced without prior express written permission. sweep auger is operated. Unsafe handling of a sweep auger with foot. high: 14.1319 Figure 14. involving injury and death are greatly reduced, and in most cases, eliminated. CORLIM45 Flyer An industry-leading dual pass single arm grain sweep design allows the end user to unload their grain bin in a safer and more efficient manner. 888-783-3642 http://www.sudenga.com. The Behlen Omega sweep is the only sweep in the industry to offer hot dipped galvanized construction to provide for longer lasting service. must be trained in emergency procedures and rescue, and know who to contact in case Available for grain bins up to 139 foot diameter. to power outside of the bin, thus zero-entry is not possible. Portable Augers Load 1,000 Bushels in Three Minutes. The National Grain and Feed Association Got about a 1970 bin sweep for a 24' bin. Facts and pointers for getting a good, uniform and precise application of poultry litter using spreader trucks. . Patented above floor electrical collector ring and auto advance sweep controls allow the sweep to be wired permanently and controlled from outside the bin. They werent very efficient. The auger has a positive speed control mechanism or bin stop (Figure 13) device Paddle Sweepway. Figure 1 demonstrates locking out/tagging out of are controlled from outside of the bin and are robust enough to handle out-of-condition Figure 10. 3065 Pershing Ct. Decatur, Il 62526 800-728-7511 217-877-9660 Email: webmaster@grainnet.com In 1888, Sudenga Industries began as a blacksmith shop. Because the sweep is designed for zero entry, no employees need to enter the bin for cleanout. 5. It offers True Zero-Entry and unmatched traction with its Positive Drive system, Posi-Trac Control Panel and UL Listed Collector Ring. Sukup Manufacturing Co. holds the safety of customers as a top priority. Guidelines for safe working conditions are The MAVERIK 4000 Series Commercial Grain Sweep is built with patent-pending, revolutionary engineering that sets the standards with: Hydraulic twin flow True zero entry drive system Pure hydraulically driven product Full retrofit capabilities Up to 15K bph capacity Streamlined geometry Bin Diameters 60-132 feet (18.3-40.2 m) Maximum Eave Height Figures 2 and 3 show an Futures: at least 10 minute delayed. No portion of this site may be copied or reproduced without prior express written permission. Hydraulically driven sweep augers are positive speed control augers. low: 7.7014 is forbidden. The grates must be secured against all forces that could Brock's sweeps are dependable, designed to be fully submersed in grain until the sweep is needed, and they offer options for zero-bin-entry use. Standard patent pending slip clutch to allow for zero entry operation / automatic startup. Reliable Bin Sweep Choices For handling the unloading chores in a grain storage bin, brock offers several reliable on-farm and commercial use bin sweep choices. Prior to that, we were using an auger with the little tractor that pushes it around the bin. Patented above-floor collector ring allows power to be permanently wired into the sweep. reinforced. Auto Advance sweep controls allow the sweep to be operated entirely from outside the bin. Sukup Addresses Grain Bin Safety Concerns with Zero-Entry Commercial Sweep . Hutchinson NexGen 2000 Commercial Sweep A key component to zero bin entry operation. Designed to be left in bin during burial. Red Green Tractors. c. Workers in the bin other than the person operating the sweep auger must also be Bin stop for limiting sweep auger travel. I have a bin that loads directly onto trucks, so the truck drivers turn on the conveyor, and then when the grain quits coming out, they have to turn on the conveyor and sweep. In 1888, Sudenga Industries began as a blacksmith shop. 9. Advantages: Zero Entry Sweep Control Hydraulic Flush Mount Efficient Sweep Drive Durable Frame Construction Positive Drive System Safe Operation Options for Hydraulic Surface Mount - Ideal for installing into existing bins for retro-fit of the unloading process of grain bins. close: 14.1311, US Hard Red Winter Wheat Price Idx: KEPAUS.CM, open: 9.4601 Our biggest reason for the switch to the BinGator was the amount of time we saved and increased safety for our employees. One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. The Greenbrier Companies, Inc. of an emergency. The sweep will automatically raise itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged. No. Grain Bins. CFR 1910.272 was interpreted by OSHA to mean that an employee could not enter a grain The principles of partial budgeting, the components of the partial budget and how the process works in relation to owning machinery versus custom harvest. Grain bin sweeps are an important part something to consider in some situations. Box 2000 Milford, IN 46542-2000 U.S.A. sales@brockgrain.com +1-866-658-4191 But the BinGator is a zero entry system. These bin stops are for direct Keeping operators and workers out of grain bins is key to keeping them safe. Temporary help may be used with reduced training requirements because workers do not This allows the sweep to clean very close to the floor. protected in such a manner that they are kept out of the danger zone of the auger. The Sukup Paddle Sweepway is a zero-entry option to fully clean out your grain bin! Simply start and monitor operation from the externally mounted control panel. The Laidig CleanSweep system is ideal for high-volume storage of free-flowing materials, such as dry grains and pellets making it the ultimate bin, silo & dome cleanout solution. 8,616,823. 3065 Pershing Ct. Decatur, Il 62526 800-728-7511 217-877-9660 Email: webmaster@grainnet.com With these BinGators, the paddles dont really seem to wear out. the bin. drive sweep augers. Product Review Flashlight with Laser KC Supply Co. Inc. 1. Figure 12. Housing is made out of 10 gauge material. Capacities: up to 20,000 BPH 272 Grain Handling Standard. Not requiring personnel to enter the bin to raise the sweep off the floor prior to engaging the sweep is an important safety feature., The sweep also is innovative in that it leads with the auger, says Ver Steeg. Sudenga Industries, Inc. More The unguarded sump opening is a safety hazard because workers could step into the (An example of This may be achieved by catwalks or guardrails. Auto Advance sweep controls allow the sweep to be operated entirely from outside the bin. have to enter the bin. The unique sweep automatically raises itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged, he explains. The biggest benefit and the reason I have BinGators in all of my bins came as a surprise to me. For example, if you start filling a bin with corn and then decide you actually want to fill that bin with soybeans instead, its no big deal, because theres no work involved to empty the bin. in the operating guidelines. Sweep auger with acceptable guarding. Clearly, the safest place to be when unloading or working around a grain bin is outside These conditions are listed below. standards listed in this fact sheet are available at the www.osha.gov website by searching By I really feel its a good investment, and it really reduces your need for manpower, because theres nothing to it. All market data is provided by Barchart Solutions. During operation, grain "avalanches" are held at bay ahead of the sweep. Grates/guards must be in place and SECURED on the subfloor auger sumps before the Figure 9. In 1888, Sudenga Industries began as a blacksmith shop. When the sweep auger is energized, a worker may enter the bin if grates are secured Our company went to zero bin entry here about eight or 10 years back, and we just had no way to comply with that, because of our old bin sweeps. Figure 5. guard system. in place certainly help workers stay safe. low: 8.9448 grips the handle. Click on any of the product images to find out more about our bin sweeps, which include the formed steel backboard, drive wheel, easy-off motor mount, driven sheaves, belt (s), and belt guard. act on the guard in such a way that it might be displaced. I saw the BinGator in a farm magazine, and they mentioned how heavy it was. Dead man control handle for sweep auger. sump. Moving grain around the sweep auger with a foot is an unsafe practice. Equipping with safety features and having management policies Copyright 2022 WATT Global Media. disciplinary action for employees not willing to follow the requirements set forth Emptying bins completely To request more information please fill out the form below. With the BinGator, its a six-hour process or shorter. Adjustments to sweep settings are easily made in the control panel. Sweep augers, including portable sweep augers, must have guards that protect against Figure 13. In our 105-foot-diameter tank, the fastest we could empty it would be 36 hours, give or take. All motors on the Sukup commercial sweep, including . Bins can be used for multiple commodities because of the ease and completeness of Designed to move grain using flighted paddles instead of augers, President Duane Chaon (815-538-3085) says the BinGator moves grain efficiently at high volumes (up to 22,000 bph) using less horsepower than conventional auger sweeps. If workers do not need to enter the bin to dislodge out-of-condition grain Sweep Auger Safety. This is patent-pending, revolutionary engineering that sets new standards with: Hydraulic twin flow. Available in 5K and 10K capacities. Weve greased them, but thats about it. This feature is important as the auger actively engages crusted or out-of-condition grain, giving the sweep the best chance of advancing properly while sweeping the bin.. When purchasing a zero-entry sweep auger, consideration for the types of grain and Sump opening guard design requirements. (dislodge) the sweep auger while it is energized (Figures 14 and 15). There are two factors Streamlined geometry. Figure 15. Message format. The heavy-duty, zero-entry rotating contact provides power to the sweep, so there is no need to enter the bin with a drop cord. Grain and Feed Association of Illinois Safety, Health and Environmental Services Update Zero-entry sweep augers are controlled from outside of the bin and are robust enough to handle out-of-condition grain without help from workers entering the bin. It turned out very well. the safety surrounding sweep augers since 2009. Google has not performed a legal analysis and makes no . We have an older model of the BinGator still running up to 7,500 bushels per hour. One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. Compare Brock 1500 Series 8" Unload Parts List $1.30 - $1,094.81 Compare Heartland Sweep 16:1 Reduction Wheel Upgrade Kit $1,379.65 Compare With the BinGator, its easy to keep your inventory fresh, and you can change your mind on what youre going to put in the bins; thats really the nicest part of the whole thing. 7 and 8 show an auger with no acceptable guarding and an auger with an acceptable Lock out/tag out of electrical equipment. This observer September/October Issue, pps. In 1888, Sudenga Industries began as a blacksmith shop. Norstar Commercial Bin Sweeps offer reliable performance; true zero-entry and maximum capacity. These benefits include: Commercial grain facilities and facilities that must meet OSHA standards should have BinGator Zero Entry Bin Sweep Makes Bin Cleanout Safer Prairie Land Millwright Inc 815-538-3085 http://www.prairielandmillwright.com BinGator saves time during bin cleanup In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. A true zero-entry sweep system that handles the extreme demands of commercial grain handling applications. Occupational Safety and Health Administration 29CFR1910. Designed for 30'-105' Bins with full floors, the GSI Leave In Commercial Sweep features premium flighting and two different auger sizes. The unique sweep automatically raises itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged, he explains. Manufacturer of quality grain bins, dryers, tower dryers, aeration fans and material handling equipment. One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. This zero-entry sweep utilizes a Class II Explosion Proof Motor, Variable Frequency Drive (VFD), Floor Mounted Track System, and Human Machine Interface (HMI) Touch Screen Control to provide. close: 8.9855, US Soft Red Winter Wheat Price Idx: ZWPAUS.CM, open: 7.8538 This upgrade can be added to any existing Sukup Power Sweep system. Walking on the grain where the depth of the grain presents an engulfment hazard of zero-entry bin sweeps when making the decision to retrofit existing equipment or When the grain quits coming out, you just push the start button and it cleans the bin, then you turn it off, and thats all there is to it. Pure hydraulically driven product. The commerical D Series sweeps (Models D100 and D150) from Sudenga Max are true zero-entry sweeps that require no staff entry into the bin in order to prep the sweep for engagement. over the sumps (see step 3) and the worker must use engineering controls within the A Feed and Grain team member will help connect you with the right representative at Zero-Entry Automatic Touch Screen Controls allow you to control the sweep from outside the bin, Programmable Logic Controller (PLC) provides greater reliability, Patented Pivot Point allows the sweep to free-float to account for variations in concrete, Heavy-duty, zero-entry rotating contact provides power to the sweep, Pushers applying uniform pressure to the sweep, reducing the wear on the inside pushers, Built to take the weight of the grain in large commercial bins, Heavy-duty frame and sleeved auger ends provide optimal strength, Industrial grade wear track protects aeration tunnels. The sweep auger must be de-energized and unplugged during maintenance and adjustments. Information is provided 'as is' and solely for informational purposes, not for trading purposes or advice. They appreciate our business, and they know me by my name.". Leads with the flighting for a "full-bite" in tough, stubborn grain. and bridging do not occur and using zero-entry sweep augers. save a life or a limb from entanglement. The Zero-Entry Commercial Sweep is designed to withstand the demands of commercial grain storage, while being operated and powered entirely from outside the bin. In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. Now, nobody enters bins for cleanout. The benefits weve seen are with time, safety, and a lot less horsepower to get more bushels per hour. REAR CASTER WHEEL Heavy duty rear caster wheel designed specifically for high grain loads. This BinGator gave us the opportunity hit our safety goal. Flexible polypropylene bristle head. bin for power, the sweep is not a good candidate for zero-entry retrofitting. high: 9.4601 Grain facility managers report great benefits from installing and using zero-entry unguarded portion of the sweep auger should be the front point of operation. 4. Every new tank that we build going forward will have a BinGator in it. 2017. pics.. Caldwell County Kentucky. Prairie Land Millwright Inc With the BinGator, the bin is empty and nobody opens the door into the bin its really troublefree and reliable., Reprinted from Grain Journal May/June 2018 Issue. Using power sweeps in grain bins is an example. or the plug (see Figure 1). with the subfloor auger in operation. Product Review Railcar Unloader Pneumat Systems Inc, Product Review Railcar Hopper Gate Opener Arnold Company. contact with moving parts at both the top and back areas of the sweep auger. Sweep auger equipped with an attached guard preventing contact with the worker Leave-In Bin Sweep PERMANENT COMMERCIAL SWEEP FOR FULL FLOORS Capacities up to 6500 BPH (165.1 MTH) Highlights For bin diameters 30'-105' (9.15-32 m). Priority date (The priority date is an assumption and is not a legal conclusion. 6. only when the operator is in contact with the device (Figures 9 and 10). The CleanSweep system has a wheel-supported reclaim auger that provides total cleanout with zero personnel entry . Worker protection caging and sweep auger controls. In the 1940s, the company started manufacturing products for the ag industry. Therefore, bins get swept out more often and out-of-condition The person doing the maintenance must maintain control of the lock out/tag out equipment Grain Journal. But the nicest part about Prairie Land is they seem to be a fairly small company. purchase new equipment. that help to keep workers out of bins: keeping grain in good condition, so clumping One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. an energy source. on the unguarded portion of the auger (29CFR1910 Subpart O, machinery and machine high: 6.9046 The design of the device is simple, rugged and rapid to implement. When the normal grain bin was a 27-foot or maybe a 30-foot-diameter bin with a 6-inch or 8-inch unload auger, the cost of a permanent power sweep was several times that of a light-duty, carry-in sweep, which you would bring in after most grain was unloaded. When the 10 steps listed above are followed, incidents They told us how to get it running again. The BinGater allows you to empty your bins as easily as you fill them.. Carol L. Jones, PhD, PEProfessor and Orville L. and Helen L. Buchanan ChairStored Products Engineering. task to a task that takes just a few hours. Product Features Heavy-Duty frame Industrial grade pushers In the 1940s, the company started manufacturing products for the ag industry. The policy is based on the 10 steps reported in this fact sheet. Patented self-raising and lowering feature eliminates the need for personnel to enter bin prior to filling the bin or engaging the sweep. a. While not all farms are under the jurisdiction of OSHA, the same safety guidelines Without mentioning names, were replacing a lot of the competitions paddle sweeps with these. We installed our first BinGator four or five years ago. flights or paddles (Figure 6). Workers must obtain a bin entry permit certifying that the precautions contained You dont have to enter the bin. The Occupational Safety and Health Administration (OSHA) has been concerned about Figure 8. Sweep auger worker protection fencing. Not requiring personnel to enter the bin to raise the sweep off the floor prior to engaging the sweep is an important safety feature., The sweep also is innovative in that it leads with the auger, says Ver Steeg. Reducing Danger when Operating Sweep Augers, Guidance for Sweep Auger Operations in Grain Bins, Equipment & Structures for Farms & Ranches, Machinery Ownership versus Custom Harvest*, Calibrating a Low-Pressure Ground Sprayer: Boom-Mounted Nozzles, Facilities & Equipment for Food Processing, Poultry Litter Spreader Truck Operation and Calibration, Division of Agricultural Sciences and Natural Resources. I had one of the first ones, and I have nine of them now. Subpart O (Figures 11 and 12). with the person working in the bin either through sight, radio or voice. 3065 Pershing Ct. Decatur, Il 62526 800-728-7511 217-877-9660 webmaster@grainnet.com No portion of this site may be copied or reproduced without prior express written permission. The ARMOR Digital Truck Scale is not like other truck scales. Training LONGER LASTING AUGER FLIGHTING. Product Review Portable Vacuum System Walinga, Inc. must enter the bin to plug the cord into the sweep or retrieve the cord to plug in To see all exchange delays and terms of use, please see disclaimer. The OSHA 8. 7. Moves grain towards the center of the bin to be picked up by the sweep on the second pass. With planning, training and coordination, the risks that are inherent in working inside 7, October 2, 2013. Our old augers had 25-hp motors, but the BinGator has a 10-hp motor and is getting a lot more bushels per hour out of it. About four years later, and after much discussion sweep augers. This feature is important as the auger actively engages crusted or out-of-condition grain, giving the sweep the best chance of advancing properly while sweeping the bin.. Anything that we build new, we put those sweeps in them now. They seem to have good longevity. The BinGators are way heavier built, and we just have a lot less problems. Up to 15K bph capacity. is addressed along with safety steps, preparation for sweep-cleaning operations and grain without help from workers entering the bin. The only You seem to talk to the same people every time, and theyll work with you; theyll help you decide what options would be right for what youre doing. Motorized tractor drive and SureGrip Wheel ensure reliable power and traction. Overview Specifications Accessories Brochures Product Gallery. 2013. Many limbs have been lost and deaths have occurred in unguarded sump openings If a current sweep auger requires a cord to be run into the The serrated UHMW paddles will break up any crusted layers while the rubber paddles almost completely clean the floor, standard on 10K only. CONFINED SPACE ENTRY PERMITExample (Other examples are available on the Internet) (click link below). And most of the old auger-type ones would wear out over time. This 2001-2022 Country Journal Publishing Co. Privacy Policy | Terms of Use Figure 11. Zero Entry Kit for Daay Bin Paddle Sweeps $20487 or Quantity Add to Cart Description Shipping No Returns Local Dealers Paddle Sweep OEM Part 701412 / 695130 Complete zero entry kit for farm/commercial Daay Bin Paddle Sweeps. 10. 2. 10" or 12" auger diameters. guarding).b. Learn the best practices for calibrating a low-pressure ground sprayer boom-mounted nozzle for the best results when applying pesticides. Mid-Continent Industries Newton Grain Cleaner, CCS Group Using Raken App to Streamline Construction Field Updates, EXTRON AgTECT Grain Spreader Uses Gravity-Powered Design, IAOM Provides Educational and Networking Opportunities to Advance Careers and the Milling Industry, Grain Elevator and Processing Society Allows Grain Professionals to Network, Grain Rescue Tube Designed For Quick, Safe Rescues, NGFA Arbitration System Provides Fair Way to Handle Industry Disputes, NGFA Committee Apprentice Program Allows Participants To Develop Skills, Career, Grain Elevator and Processing Society Finds Next Generation of Industry Leaders, National Grain and Feed Association Allows Professionals to Share Knowledge and Information. Weve never broken a chain. So I went and looked at one, and then we talked to the guys at Prairie Land about how large of a bin we could put it in, and they set up to a 150 feet high or so.

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